What is Grind and Seal

Grind and Seal is where we Grind the Concrete to the desired amount and then apply a surface coating to the floor to protect the concrete. Grind and seal can be used in any application requiring a low maintenance, heavy duty, UV and stain resistant floor. Coatings that can be used are Polyurethane, Acrylic and Epoxy and also come in Matt, Satin, Semi- Gloss and Full Gloss.

CGP Grind and Seal Process

Once your concrete slab has been laid allow 7-28 days to cure. In regards to a new Development, we prefer to Grind the slab before any construction starts therefore we can grind the slab as flat and even throughout. At this stage, we require customer to be on site to approve the amount of exposure they request. If construction has started or it’s an existing house, we would prefer to leave off skirting boards, Joinery off and final coats of Painting are preferred to be done after we are finished, Unless Painting is already completed.

Stages

1. Grind with Coarse 30 Grit to expose amount of Aggregate and Flatness of slab making sure the whole floor is Ground Even and customer is satisfied with amount of exposure. 2. Grind with Medium 60 Grit to remove 30 grit scratches. 3. Grind with Fine 120 Grit. 4. At this stage we then vacuum floor and apply 2-3 Coats of clear Coating with sanding between coats. Coating comes in Full Gloss, Semi- Gloss, Satin, Matt. - Also some concrete requires Grouting of the floor where it fills in Holes and Cracks but is upto customer discretion. - In regards to recoating the floor this may be required every 6 – 7 Years depending on the traffic. After this Stage your floor is ready to use. At CGP we use the best Machinery, Diamond tooling, Polishing pads there is on the market as you pay for what you get.

Introducing Grind and Seal Flooring Services in Melbourne

Grind and Seal flooring is a premium solution that involves grinding the concrete to the desired level and then applying a protective surface coating. Ideal for various applications, this technique offers a low maintenance, heavy-duty, UV-resistant, and stain-resistant floor. You have the option to choose from coatings such as Polyurethane, Acrylic, and Epoxy, available in different finishes including Matt, Satin, Semi-Gloss, and Full Gloss.

At CGP, we follow a meticulous Grind and Seal process to ensure outstanding results:

1. Grinding Stages: We start by using a coarse 30 Grit to expose the desired amount of aggregate and achieve a flat and even floor. Customer satisfaction is crucial, so we involve you in approving the level of exposure. We then proceed with medium 60 Grit to remove any scratches from the previous stage, followed by fine 120 Grit for a smoother finish.
2. Coating Application: After vacuuming the floor, we apply 2-3 coats of clear coating, with sanding between each coat. You have the freedom to choose the finish that suits your preference—Full Gloss, Semi-Gloss, Satin, or Matt. In some cases, grouting may be necessary to fill in holes and cracks, based on your discretion. Recoating the floor may be required every 6-7 years, depending on the level of traffic.

Our Grind and Seal flooring services come with several benefits and quality assurances:

1. Quality Workmanship: We utilize top-of-the-line machinery, diamond tooling, and polishing pads available in the market, ensuring exceptional results that meet your expectations.
2. Certified Applicator: Our team consists of Husqvarna Certified Applicators who possess the expertise and knowledge to deliver superior concrete polishing.
3. Insurance Coverage: Your peace of mind is our priority. We are fully insured under a $1 million indemnity and $20 million public liability policy, guaranteeing the safety of your project.

Quality Assurance

- Concrete to be Ground, Honed and treaded with a surface sealer. - Quality machinery, tools and treatment products utilized. - Concrete Polished by Husqvarna Certified Applicator. - All work is fully insured under a $1 million indemnity and $20 million public liability policy.

Benefits of Grind and Seal Floors

Surface coatings provide an extremely hard wearing surface that enhances the natural appearance of any concrete floor whilst achieving a smooth level film finish. When installed, treated and maintained correctly, Surface coatings produce a low maintenance allege free floor that improves natural light and is resistant to:
- Wear - Dusting - Tyre marking - Water, Industrial Chemicals, Oils, Food stains, Greases, Hydraulic fluids, Fuels, Fatty materials - Abrasion & Heat - Can be tinted - Improve natural lighting - Allege free

Maintenance

- Floor coatings take 5-7 days to fully cure. - Always keep floor vacuumed and dirt free. - Furniture should have protective pads placed under them. - Micro fibre mop is best used to keep floor clean and streak free using a low ph cleaner. - Spills should be cleaned from surface coatings immediately. We recommend the re-application of surface coatings every 5 years depending if it is a High traffic area.

Grind and Seal floors offer numerous advantages:

- Enhanced Aesthetic Appeal: The surface coatings create a visually appealing, natural appearance that enhances the overall look of your concrete floor.
- Durability and Resistance: The extremely hard-wearing nature of these coatings makes them resistant to wear, dusting, tyre marking, water, industrial chemicals, oils, food stains, greases, hydraulic fluids, fuels, and fatty materials. They can withstand abrasion and heat, ensuring long-lasting performance.
-Customization Options: The coatings can be tinted to achieve a unique and personalized look that matches your style and preferences.
- Improved Lighting: Grind and Seal floors enhance natural light reflection, creating a brighter and more inviting space.

To maintain the beauty and longevity of your Grind and Seal floor, we recommend the following maintenance tips:

- Allow 5-7 days for the floor coatings to fully cure.
- Regularly vacuum and keep the floor free from dirt and debris
- Place protective pads under furniture to prevent scratches.
- Use a microfiber mop and a low pH cleaner for a streak-free and clean floor.
- Clean spills from the surface coatings immediately to prevent stainin
Experience the exceptional benefits of Grind and Seal flooring in Melbourne. Trust our expertise, cutting-edge equipment, and commitment to quality to deliver the results you desire. Contact us today to discuss your project requirements and schedule a consultation.
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Frequently Asked Questions

Is there an alternative to the exposed aggregate look?
Certainly! By adjusting the depth of the grind, different levels of stone/aggregate exposure can be achieved, allowing for a non-exposed aggregate finish.
Can you apply a Grind and Seal to an existing concrete slab?
Absolutely! If you're tired of the old look of carpet and floor boards and desire a fresh new appearance, we can seal the concrete beneath, creating a new, contemporary, and low maintenance floor. The final result will depend on factors such as the type of concrete, the MPA of the slab, aggregate density, and the condition and level of damage to the concrete floor.
What about 75-year-old concrete that is pitted, well-worn or has had coatings applied?
No worries at all! After our work is complete, you'll have a sleek, brand-new concrete surface.
Are there any harmful VOC’s?
Polyurethane/Water Base Epoxy floors have extremely low levels of VOCs once they have fully cured.
Is a Grind and Seal floor slippery for outdoors?
No, it doesn't have to be. We can incorporate a non-slip additive to provide a surface that is safe and slip-resistant. However, without the anti-slip additive, the floor can become slippery when wet.
How is it done?
We utilize diamond discs that are mounted onto a heavy-duty grinder weighing over 400 kilos. These coarse grit discs effectively remove imperfections and level the floor. Once the desired level of aggregate exposure is achieved, the floor is sealed with a high-grade coating. UV protection and non-slip additives can be included as needed.
How long will it last?
Grind and Seal floors are exceptionally durable and can last for over 5 years, depending on traffic conditions. Additionally, they can be re-sealed at a minimal cost, ensuring the longevity of the floor.
Can the shine be destroyed?
Yes, it is possible, but not easily. Pouring muriatic acid or using strong acids on the floor can etch the surface and destroy the shine. However, any etched areas can be easily repaired.
Is the process dusty or messy?
No, it is not. Our state-of-the-art equipment minimizes dust during the process, making it almost dust-free.
Where are Grind and Seal floors found?
Grind and Seal floors can be found in a variety of settings, including warehouses, restaurants, retail stores, residential properties, showrooms, outdoor concrete surfaces, and many more applications.